Aeroshell/Chassis Assembly

Assembly of composite panels onto aeroshell for 2026 American Solar Challenge car Solstice

Created custom clamps/work-holding to maintain panel alignment during epoxy curing.

Custom Lightweight Brake Pedal

Designed in SolidWorks

FEA using Ansys

CNC Machined in 7075 Aluminum with multiple setups

Composite Chassis FEA

Ansys Mechanical shell model FEA of regulations-case side impact load.

FEA Simulations for chassis include: 3 side impact load positions, front impact, and rear impact

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Integrated CNC Enclosure

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Dual Extruder High Temperature 3D Printer